Oil & Gas Project | UAE
Fabrication of a high-pressure separator vessel for an upstream oil and gas project in the United Arab Emirates. The equipment was designed and manufactured for gas-liquid separation under high-pressure operating conditions, supporting stable and efficient process performance in demanding field environments.
The project included vessel fabrication, internal separation components, nozzle installation, inspection, testing, and final delivery. Manufacturing activities were completed in accordance with ASME Section VIII requirements and project specifications.
Project Information
| Item | Details |
|---|---|
| Project | High-Pressure Separator |
| Industry | Oil & Gas |
| Location | UAE |
| Client | EPC Contractor |
| Design Code | ASME Section VIII |
| Inspection | TPI (TÜV / SGS) |
| Scope | Fabrication & Delivery |
Scope of Supply
The supplied package included:
- High-pressure separator vessel
- Gas-liquid separation internals
- Nozzles and piping connections
- Instrumentation interfaces
- Structural supports
- Inspection and testing services
All components were fabricated, assembled, and inspected before shipment.
Equipment Description
High-Pressure Separator Vessel
The separator vessel was designed to handle high-pressure process streams and provide effective separation of gas and liquid phases. The vessel structure was manufactured using qualified materials and welding procedures to ensure mechanical integrity and long-term reliability.
Internal Separation Components
The equipment incorporated internal separation devices designed to improve separation efficiency and optimize process performance under varying operating conditions.
Nozzles and Piping Connections
Process nozzles, manways, drains, vents, and piping interfaces were fabricated according to approved drawings and prepared for site installation.
Instrumentation Interfaces
Connections for pressure, temperature, level, and process monitoring instruments were integrated during fabrication to support operational control and maintenance.
Fabrication and Inspection
The separator was manufactured through a controlled fabrication process that included:
Material Verification
All pressure-retaining materials were inspected and verified before fabrication.
Forming and Assembly
Shell sections, heads, nozzles, and support structures were fabricated and assembled according to approved manufacturing procedures.
Welding
Pressure boundary welds were completed by qualified welders using certified welding procedures.
Quality Inspection
Inspection activities were carried out throughout production to verify dimensional accuracy, weld quality, and compliance with project requirements.
Quality Assurance
The project included a comprehensive quality control program covering:
- Material traceability verification
- Welding inspection
- Dimensional inspection
- Non-destructive testing (NDT)
- Pressure testing
- Final inspection
- Third-party witness inspection
Independent inspection agencies such as TÜV and SGS participated according to client requirements.
Key Features
Designed for High-Pressure Operation
The vessel was engineered for demanding oil and gas applications involving elevated operating pressures and continuous service conditions.
Efficient Gas-Liquid Separation
Internal separation components were selected to provide stable and effective phase separation performance.
ASME Section VIII Compliance
Fabrication and inspection activities followed recognized pressure vessel standards and project specifications.
Third-Party Inspection
Independent inspection services were available throughout fabrication and testing.
Reliable Oil & Gas Performance
The completed separator was designed to provide dependable operation in upstream and midstream processing facilities.
Applications
High-pressure separators are commonly used in:
- Oil production facilities
- Natural gas processing plants
- Wellhead gathering systems
- Upstream processing units
- Petrochemical facilities
- Refinery process systems
Project Gallery
Vessel Fabrication
Manufacturing and assembly of the separator vessel shell and pressure-retaining components.
Welding Operations
Execution of qualified welding procedures during fabrication.
Inspection Activities
Dimensional inspection, NDT examination, and quality verification throughout production.
Completed Equipment
Final separator vessel prepared for shipment and installation.
Related Solutions
- Separation Systems
- Pressure Vessels
- Oil & Gas Process Equipment
- Production Facilities
- Industrial Process Systems
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